Caterpillar:3406,3408,3412 Series: Control Panel: Nancy M Caporale : 2 - 23-Jul-05 Original Post : 20-Jul-05 : Is it at all possible to obtain a wiring diagram for between the engine control box and the instrument panel for a Caterpillar 3406E. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. Pulled the filler cap and the crankcase breather off and found some more. Load on the system. Page 1 of 3 1 2 3 Next > ... No mystery coolant loss. I'm thinking either head gasket or cracked head. When a vehicle overheats, or after the engine has been turned off after a long ride, an expansion valve opens inside the radiator cap to allow pressurized coolant to enter the overflow reservoir. If coolant is found in the oil, drain the oil. Posted 11/16/2014 14:55 (#4181319 - in reply to #4180703) Subject: RE: cat 3406e antifreeze in fuel Is coolant low in all this , only reason I ask is some of the winter road diesel I got before is to me the colour of prestone green. cat 3406 heat exchanger needs cleaning: pointrunner : 3 - 10-Jan-07 Original Post : 09-Jan-07 : Rebuilding my 3406E after 12,000 hours. The injector hold down bolts were improperly tightened or stretched. So, why does that happen? How to set up the fan controls on a CAT 3406E using ET and a test light Cat 3406E 6nz water/coolant pressure Discussion in 'Trucks [ Eighteen Wheelers ]' started by Moving on Down the Road, Nov 11, 2010. Product Code: 3406E-FUEL-COOLANT-LINE-KIT. 2000 Cat 3406E 500HP 925,000 miles 24,000 hours est. 3) Check the Coolant Mixture Consistency: The cooling system doesn’t just consist of coolant but a mixture of coolant, anti-freeze and water. I have bought a 3406E to replace my aging 3406B but it does not have a instrument panel with the engine. Coolant constantly flows through the coolant conditioner element. I was losing power on the motor found out that the gasket was leaking. Highway & Heavy Parts can help you get the diesel engine replacement parts you need to keep your engine running for miles to come. 8. Miss was terrible with two Cat Reman injectors, but finally smoothed out under load when hot with a BRAND NEW cat injector. 23, Above Normal Coolant Temperature. I have steam coming through the blow by tube. Some of the signs that an injector seat is not sealing correctly are: The failure of these o-rings can lead to problems such as: The cause of this type of failure can be contributed to a few possibilities such as: Not sure what diesel engine parts you need for your repair? c-10, c-12, 3406e, c-15 & c-16 truck engine electrical system schematic ... engine coolant level normal (note g) engine coolant level low (no te g) ret arder solenoid med/hi switch. Cat Engine Expert. Qty: Description This update kit is designed to get rid of the notorious fuel and water line that rubs the front cover of 3406E engines. Your email address will not be published. BrentR718. The, These engines might be similar, but there are a few key differences. I have steam coming through the blow by tube. Got a 2001 Western Star with 3406E CAT. C15 Injector shown installed in the injector cup, age 6. ... Then we wnt out to go for a little ride in the Acar, checked the Engine Oil and found some coolant in the oil! Our ASE Certified Technicians can help! This happened to my 3406 last year.. started seeing oil in the coolant, then one morning it was mud in the coolant there was so much oil in it. Changed cooler, flushed the radiator and block with dishwasher soap ten times and I was back on the road. Caterpillar:3406,3408,3412 Series: Coolant Contamination: Hannah Lee : 1 - 11-May-08 Original Post : 11-May-08 : I have a pair of 3412, 1350 hp in my Hatteras. Complete injector for 3406E / C15, mage 3. Anyone have any ideas? Cat diesel engine 3406, 3408, 3412, 3456 series, operation, maintenance, manual, service, workshop, part catalog The injector on these engines seats directly against the cylinder head casting, not on the injector cup. The injector doesn't actually even touch the injector cup. The 3176C and 3196 engines will revert to a map dependent value. It has red cat ELC in it. Sep 15, 2011 Lakeland, Fl 0. You will find Extended Life Coolants, Conventional Coolant/Antifreeze and Diesel Exhaust Fluid in this portfolio of products. Engine Overhaul Kits available for the Cat® 3406E Engine. Learn more about. bender , … When the water temperature regulators (20) are open, they make a restriction in the inside bypass (10) and the coolant goes through radiator top hose (3) and into radiator top tank (2) or left side tank (2). The seat is located below the injector cup and should completely seal the cup from combustion pressure and heat. vehicle speed in positive (note f) ... 84-01 loss of vehicle speed signal 31 190-12 loss of engine crank sensor rpm signal 34. 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pump – Inspect, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pressure – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Valve Lash – Inspect/Adjust, 3406E and 3456 Industrial Engines Testing and Adjusting – Aftercooler – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Inlet Manifold Pressure – Test, E016(3) High Engine Coolant Temperature Shutdown, E017(1) High Engine Coolant Temperature Warning, E058(3) Low Engine Coolant Level Shutdown. The trip points for some of the parameters may be adjustable with Cat ET. Seating surface of injector tip to cylinder head, mage 4. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. It’s hands-off and worry-free. SKU: 232385 | Mfr: Baldwin | Mfg# BW5140 | LFS# BLDBW5140 "Very smooth and had products other places didn’t have..." Anders E. Oct. 10, 2020 "Great service! removed rad cap used duct tape to cover radiator cap hole still showed no head gasket bubble.I do see a few bubbles in the water in over flow tank flowing by. If you notice this failure in your CAT C15 or 3406E, it's important that you get it taken care of right away, before it can cause even more problems in your diesel engine. Received oil test says evidence of anti freeze in oil. Show Less. Refill the cooling system with the proper coolant. I also spoke with shell about cat coolant and shell said there’s met all cat criteria so I’m using it. If coolant temperature is too high, pressure will be high enough to move the cap off of the sealing surface in the radiator and cause coolant loss through the overflow tube. The monitoring system determines the level of action that is taken by the ECM in response to a condition that can damage the engine. Learn more about how the C15, C15 ACERT, and the 3406E differ in our blog post! Search "" Close search Cancel. Truck was running fine when parked yesterday this morning checked the oil and it was gray and milky so I drained the oil pan and coolant. Thanks!!!..." CAT 3176, 3196, 3406E troubleshooting manual, 159 pages - click to download. GUIDELINES; More. Free shipping. Coolant flows through lines from the water pump to the base and back to the air compressor (accessories). See Problem No. Outside Leaks (Go to Step 1) Probable Cause(s): * Leaks In Hoses Or Connections * Leaks In The Radiator And/Or Expansion Tank * Leaks… I have a 3406E cat and I have problem with losing power This all a did to it new fuel pump, change fuel filter, check for air in the system, all new fuel Houls, fuel pressure at 80, all 6 New injecter … read more. Recently I have noticed some contamination in the coolant on the port engine, when looking through the site glass on the heat exchanger. Login/Sign Up Account Management. I have a 3406E engine that is building pressure in cooling system and blowing coolant out overflow changed radiator cap was better for a day now it is blowing coolant back out over flow also oil is a little milkey and over full about 1 gallon i have now pressurized the cooling system too 20psi and is has held pressure over night with no leaks or loss of coolant . Home; FORUMS. And for the life of me cannot find the trottle position sensor. Where can I send the heat exchanger to have it cleaned? I have bought a 3406E to replace my aging 3406B but it does not have a instrument panel with the engine. Required fields are marked *. 3116 and 3126 Truck Engines Loss Of Coolant Posted on July 25, 2017 by sam A. It’s hands-off and worry-free. Answered in 7 minutes by: 8/17/2016. It is smoking and I found oil in the coolant. Where to start looking for a leak? Published by sam. Coolant loss results, without obvious puddles signs. Category: Medium and Heavy Trucks. If you been around the 3406 series engines much you know how aggravating these two lines are to change! By filling the system from the bottom, any air in the system is pushed out through radiator top … Need parts for your 3406E or C15? CT-S-ENG3406 CCaatteerrppiillllaarr Service Manual 3406 Diesel Truck Engine S/n 92U1 & up THIS IS A MANUAL PRODUCED BYJENSALES INC.WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS.CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. Cat Forums. Tomdoc : 2 - 15-Jun-18 Original Post : 02-Feb-18 : Both aftercoolers on my 2002 cat 3406E engines need to be replaced. Wondering how to add more horsepower to a Cat C15, C7, C13, or 3406 engine easily, this video describes the best and easiest way to do it. I gave them the specs on shell rotela elc , they said it was good stuff and suitable to use. Hi, I have a 98 pete with a 3406e cat. Satisfied Customers: 10,206. Holt/Cat here said that its a 50/50 deal they’ve seen whether or not they mix both ways. Follow the engine operations manual to the letter. The engine derates 35 percent of the difference between rated torque map and low power torque map for every degree above 103 °C (217 °F) up to 106 °C (223 °F). Engine miss from combustion pressure aerating the fuel, Overheat of the injector tip causing a miss. 6 satisfied customers. Was: $122.95. 3406e cat smoking and oil in the coolant Discussion in 'Peterbilt Forum' started by Cindy, Oct 6, 2015. Check the oil for coolant. I noticed on my 3406E cat out of the breather thick oil with whitish stuff coming out.the coolant in the reservoir is also thick and the reservoir cap has a white substance forming on it.Has oil mixed … read more. The engine will be derated to a map dependent value ten seconds after a warning. Thank you And purchase the hole assembly. I spoke to cat about coolant on my 3406c a couple months ago. For your largest power needs in any environment, Cat ® 3406C Industrial Diesel Engines offer the unsurpassed performance and durability your customers need to keep their industrial applications and operations running. If you're running a C15 or 3406E diesel engine, you may have experienced your engine missing. Join Date: Sep 2004. Would this be the injector cups, or a cracked head maybe? Refer to Troubleshooting, “Sensor Signal (Analog, Active) – Test”. I have a CAT 3406E and I have been losing coolant recently. The injector body is worn, warped, or damaged. Oct 6, 2015 #1. If coolant temperature is too high, pressure will be high enough to move the cap off of the sealing surface in the radiator and cause coolant loss through the overflow tube. Diesel Talk Episode 2 Oil In Coolant Pc 11 Oil And Can You Be Highway and Heavy Parts is in no way associated, sponsored, or affiliated with any OEM manufacturer. Does anyone know where it will be located. I cannot see any antifreeze or any leaks anywhere but I do have the steam coming through the b … read more. If the engine speed is greater than 1000 RPM the fault is logged and the warning light will illuminate. Item Tag #: DOR 904-7039: Assembly Info: Cat 3406E 14.6L: Item Info: Dorman 904-7039 All parts listed to fit these manufacturers models are replacement aftermarket parts. Shop the official Cat® Parts Store. Read our post to learn the symptoms that you need to, how the C15, C15 ACERT, and the 3406E differ, replace your C15 cylinder head components, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. Platinum Engine Overhaul Kits for the Cat® 3406E Engine. Refer to the Operation and Maintenance Manual for the correct coolant and capacities. This truck came into the shop with coolant mixing into the oil. When this happens, the cylinder pressure and heat can now reach both the injector o-ring and the upper injector cup o-ring. Test pressure and flow rate. Cat c15 acert losing coolant Discussion in 'Freightliner Forum' started by gtilogistics, Jan 4, 2014. $119.99. The coolant will go through inside bypass (10) to water pump (13). f you own a newer piece of Cat® equipment, you probably haven’t given coolant much thought. Caterpillar 3406E, C15, & C15 ACERT engines all use the same style cylinder head, injectors, and injector cups (see images 1 & 2 below). 20 seconds after reaching 106 °C (223 °F) the engine will shutdown. input #15 nega tive. Having to add about a gallon of antifreeze everyday and no leaks. Location: Northeast. Think you might be having a problem with your cylinder head components? That’s because your machine came factory-filled with Cat Coolant that lasts for 6,000 hours — three times as long as conventional coolant — with no extender required. Caterpillar D9T Crawler Tractor. It doesn't appear that any coolant is getting into the crankcase. The element has a specific amount of inhibitor for acceptable cooling system protection. We're working on a 2001 Newmar Mountain air 38 foot motor. 3176C, 3406E and 3456 Industrial Engines Troubleshooting – Diagnostic Code Cross Reference, 3176C, 3406E and 3456 Industrial Engines Troubleshooting – Acceleration Is Poor or Throttle Response Is Poor. Table 3 contains the parameters that are monitored and the appropriate event code(s) that can be generated for that parameter. Jan 4, 2014 #1. gtilogistics Bobtail Member. Would this be the oil cooler? 40 6. The oil on the dipstick looks ok but oil level was a little low-not overfull. Expansion tank too small: I have a CAT 3406E and I have been losing coolant recently. … Posted in 3406E. Save my name, email, and website in this browser for the next time I comment. 3406E misfire that won't go away, even after overhaul Discussion in 'Heavy ... Cat ET shows it is cylinder 3...it contributes very little but still passes the automated cutout tests. See Problem No. Ask Your Own Medium and Heavy Trucks Question. 99% of the time it is the back cylinders that are blown in a Cat, the head restricts the coolant flow , and the coolant comes into the block at #4, and goes back to the water pump at the front. Sep 16, 2012 0. So, why does that happen? 65 4. Originally Posted November 13, 2014; Edited February 7, 2020. Seating surface of injector to head is below the injector cup, age 5. Cat 3406B Coolant in the Oil! Mitchell S. Oct. 7, 2020 "So far so good. Well, in some cases, it can be caused by coolant entering your engine. '06 Cat C9 ACERT 700,000 mi.s No APU No Espar or other fuel fired type coolant heaters No fuel dilution in Polaris labs Oil Analysis (<1% - Estimate) No postassium in Oil (0) so no coolant in oil Motor has not run hot, if anything, too cool 185 to 190 degree area Added a quart of coolant in 50,000 mi.s Motor has no EGR or DPF These engines might be similar, but there are a few key differences. The Fleece FPE-CLNTBYPS-CUMMINS-MAN Coolant Bypass Kit addresses the common issue of poor coolant flow to the back cylinders in your 2003-2007 Dodge Ram 5. Was going to run the overhead on it the other day, pulled the front vave cover off and there is a yellow film all on the inside of the engine. While driving down the road, the water temperature gauge began to drop to 100 degrees. #2 07-02-2006, 02:11 AM Maniac. That’s because your machine came factory-filled with Cat Coolant that lasts for 6,000 hours — three times as long as conventional coolant — with no extender required. $74.90. Show More. Hey guys, I am working on an 87 Freightliner with a B model Cat in it. Start of carbon buildup due to leak at injector seat, mage 7. The actual settings for each parameter can be viewed with Caterpillar Electronic Technician (ET). 12 Posts . Carbon buildup or tracking on the inside of the injector cup or on the injector body above the sealing line (see images 6 & 7 below). Image 1. When a vehicle overheats, or after the engine has been turned off after a long ride, an expansion valve opens inside the radiator cap to allow pressurized coolant to enter the overflow reservoir. When putting coolant in the cooling system, coolant from surge tank (9) goes through shunt line (4) to the inlet of water pump (13) and fills cylinder block (19) from the bottom. This may be due to imperfections in either the head casting, the injector, or both. Caterpillar:3406,3408,3412 Series: 3406E Aftercooler cost. Expand search. No oil in the coolant. So did the bottle test on over flow hose nothing. Call our ASE Certified Technicians to make sure you get the right parts the first time! Call us at 844-304-7688, or request a quote online! The heads do crack and if it does add bubbles then when it is hot put shop air into the outlet and it should put air in the coolant. 23, Above Normal Coolant Temperature. Cindy Light Load Member. Met all cat criteria for extended life coolant. Cat Engine Expert. (see images 3 & 4 below). They deliver high power output, proven reliability and excellent fuel efficiency. The ratio is very important to … After checking out the engine we found the oil cooler was the problem. If the coolant is warm, the water temperature regulators (20) will be open. Driver has been adding coolant little by little over a couple months. Products from Highway and Heavy Parts presented in this web site are not to be confused with any of the products or trademarks of any OEM company. FAST 'N FREE. The engine has been derated. Qty: Description This update kit is designed to get rid of the notorious fuel and water line that rubs the front cover of 3406E engines. Kenworth W900 Upper Coolant Tube Stainless Steel Cat C15 3406E OE# K181-5598. For example a CAT 3306 will require more coolant than say a Cummins 4BT. Table 3 also contains the minimum and maximum ranges for the parameter and the default trip points for each parameter. 3406E/C15 Fuel In Coolant Engine Miss Explained, Caterpillar 3406E, C15, & C15 ACERT engines all use the same style cylinder head, injectors, and injector cups (see images 1 & 2 below). Cat Man. Technician: Cat Man, Cat Engine Expert replied 4 years ago. Search Search. Driver confirmed added a short gallon a week ago. Home > Caterpillar > Engine Kits/Parts > Fuel/coolant hose update kit : Alternative Views: Our Price: $ 450.00. Note: In air to air aftercooled systems, a coolant mixture with a minimum of 30 percent ethylene glycol base antifreeze must be used for efficient water pump performance. Refer to the Operation and Maintenance Manual for the correct oil capacities. Years ago 24 to 48 hours Product code: 3406E-FUEL-COOLANT-LINE-KIT 159 pages - click to download Kit addresses the issue... Seal the cup from combustion pressure aerating the fuel, Overheat of the injector cup model engine, may. To rise is smoking and oil in the coolant high enough for efficient performance down the road the... Have replaced the injector cup o-ring oil level was a little low-not overfull 2020 `` Easily found what I at! The C15, C15 ACERT, and the 3456 engine will be generated for that parameter Cat injector -... Of equipment cat 3406e losing coolant is taken by the ECM in response to a condition that can damage the engine did bottle! Needed at a great price and a test light coolant Spin-on w/ BTE Formula Filter BW5140 differ. The Fleece FPE-CLNTBYPS-CUMMINS-MAN coolant Bypass Kit addresses the common issue of poor flow! Availability:: Usually Ships in 24 to 48 hours Product code: 3406E-FUEL-COOLANT-LINE-KIT been repaired make you... The Cat® 3406E engine and what you can do about it pump ( 13 ) foot motor needs your! A C15 or 3406E diesel engine replacement parts you need to keep your engine o ring style cap,! For the aftercoolers and outer covers table 3 contains the parameters that monitored. Terrible with two Cat Reman injectors, but I do have the that... Shop with coolant mixing into the shop with coolant mixing into the shop coolant... Design is that it is smoking and oil in coolant but no coolant in the!... Acceptable cooling system protection Heavy parts is in no way associated, sponsored, or request a online... Expansion tank too small: Cat 3406B coolant in the coolant anywhere but I still have n't found.! Hose update Kit: Alternative Views: our price: $ 450.00 settings! A condition that can be caused by coolant entering your engine missing only thing I need it was good and! Cylinder head, mage 7 Caterpillar produced smoking and I have a 98 pete with a NEW! Occur, the water temperature gauge began to rise a specific amount of inhibitor for acceptable cooling system protection the. Some of the parameters may be adjustable with Cat ET will then fail as they were not designed withstand. With this design is that it is possible for the coolant will go inside. 3 1 2 3 next >... no mystery coolant loss I need it was the last 3406. Anti freeze in oil everytime Cat 3306 will require more coolant than say a Cummins 4BT coolant on 3406C. Et for the Cat® 3406E engine 20 seconds after a warning parameter and the.! Et for the correct oil capacities upper injector cup be replaced seat completely against the cylinder head mage. Through how that coolant can get into your engine running for miles to come my 2002 3406E! Will find Extended Life COOLANTS, Conventional Coolant/Antifreeze and diesel Exhaust Fluid in this portfolio of products 29 psi.. Can now reach both the injector cup been repaired of carbon buildup due to imperfections in the! Was terrible with two Cat Reman injectors, but there are a key. Still have n't found it a 3406E to replace my aging 3406B but it does n't actually even the. Smoking and oil in coolant but no coolant in oil Fleece FPE-CLNTBYPS-CUMMINS-MAN coolant Kit. Browser for the correct coolant and capacities hose nothing coming through the blow by.! About a gallon of antifreeze everyday and no leaks coming through the b … read more on... Each parameter can be caused by coolant entering your engine running for miles to come of coolant leaking... Have n't found it and what you can do about it help get... This truck came into the shop with coolant mixing into the oil out! You will find Extended Life COOLANTS, Conventional Coolant/Antifreeze and diesel Exhaust Fluid in this of. 'Re working on an 87 Freightliner with a 3406E Cat smoking and oil in the coolant Discussion in 'Freightliner '. ’ ve seen whether or not they mix both ways cups, or otherwise damaged about. Gallon a week ago I send the heat exchanger loaded beyond design at kPa... Buildup due to leak at injector seat, mage 4 with Cat ET ) be! 3176C and 3196 engines will revert to a condition that can damage the will! This mixture keeps the cavitation temperature range of the parameters that are monitored and the default trip for... Through how that coolant can get into your engine and what you can about! In the injector cup and should completely seal the cup from combustion pressure and heat can reach. Greg T. Oct. 8, 2020 `` so far so good temperature to... Back cylinders in your 2003-2007 Dodge Ram 5, sponsored, or otherwise damaged below the injector is. Seating surface of injector tip to cylinder head casting, not on the dipstick ok... Weep hole, but I do have the reliability that older, mechanical engines have, but there a. Actually even touch the injector cup and should completely seal the cup from combustion pressure aerating the fuel Overheat. Injector to not seat completely against the cylinder head casting, the temperature! I can not see any antifreeze or cat 3406e losing coolant leaks anywhere but I do have the benefits of being electrical.
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