>Free Compressor Service Record Charts you can Print & Use, Ask a Question: It is adjusted to start and stop compressor at the proper pressure for the unit on which it is installed. The following is a list of common tasks that most manufacturers recommend for certain equipment. FOREWORD This publication provides information on the maintenance and operation of air compressor plants. HVAC Checklist Long Form. how to care for lawn and garden tools diy. 3. Never wash elements in fuel oil, gasoline or flammable solvent. Preventive maintenance activities include partial or complete overhauls at specified periods, oil changes, lubrication and so on. Preventative maintenance is a planned activity to clean, inspect, and test heating, cooling, and refrigeration equipment to ensure they run efficiently, reliably, and have a long service life. Given the cumulative nature of performance issues, all companies need to implement an air compressor maintenance schedule. Do not open drain valve if tank pressure exceeds 25 PSIG. Adjust the V-belts as follows: 3. Equipment histories will prove that most failures occur during infancy (newly installed or recently overhauled) and old-age (self-explanatory). - Follow the maintenance guidelines for your equipment. This is not a factory site. or fix any problems found during Preventive Maintenance. Neglecting such steps, however, could result in costly repair bills down the line. Air Compressor Maintenance Checklist - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. Air Compressor Maintenance Log Make: Model: Serial No. Failure to do this may result in injury or equipment damage. After all, certain preventive steps are easy to learn and only take a few minutes to complete. Do not direct compressed air against human skin. Not to mention that unscheduled shut-downs can be extended if the correct equipment parts or repair technicians are not readily available. We all want to operate a reliable, efficient and trouble-free compressed air system. 2. a. If belts slip or squeak, see V-belt maintenance in preceding section. Change crankcase oil. Oil Filter Air Filter Air/Oil Sep. Lubricant Maintenance Notes Initials Part No. COMPRESSOR VALVES: If the compressor unit fails to pump air or seems slow in filling up tank, disconnect unit from power source, drain air tank, and remove valves and clean thoroughly, using compressed air and a soft wire brush. Discover the basics of air compressor maintenance as well as useful PDF charts. >>Download Free Service Record / Maintenance Check List for Reciprocating Compressors. Add quality air compressor lubricant as required. After cleaning exceptional care must be taken that all parts are replaced in exactly the same position and all joints must be tight or the compressor will not function properly. -How much do you trust this equipment to perform as designed when scheduled to run? Preventive Maintenance Checklist 1 . Our FAQs cover how to maintain an efficient system and a preventive checklist. -Decreases the cost of having to replace equipment as often. PRESSURE RELIEF VALVE: The pressure relief valve is an automatic pop valve. Check entire system for air leakage around fittings, connections, and gaskets, using an ultrasonic leak detector or using soap solution and brush. Unless your air compressor is an oil free compressor, do not operate without lubricant or with inadequate lubricant. Air Compressor Preventive Maintenance Checks. Valve gaskets should be replaced each time valves are removed from pump. An Figure 2. Preventive Maintenance Cleveland … d. Check the alignment of pulleys. CAUTION: Valves must be reinstalled in original position. A preventive maintenance program is a way to increase the likelihood that all mechanical equipment is operating efficiently and using energy wisely. 994 0 obj <>/Filter/FlateDecode/ID[<725517E1FFF400D03B4C5999677B6D96>]/Index[974 27]/Info 973 0 R/Length 98/Prev 1265271/Root 975 0 R/Size 1001/Type/XRef/W[1 2 1]>>stream Preventative Maintenance for your Compressor – Tips from A - 4.4.14 start the air compressor and check the amperage of the motor. Preventive Maintenance Checklist . endstream endobj 975 0 obj <><><>]/ON[996 0 R]/Order[]/RBGroups[]>>/OCGs[996 0 R]>>/Outlines 913 0 R/Pages 946 0 R/Type/Catalog>> endobj 976 0 obj <>/ProcSet[/PDF/Text/ImageB]/XObject<>>>/Rotate 0/Thumb 758 0 R/Type/Page>> endobj 977 0 obj <>stream CENTRAL NEGROS ELECTRIC COOPERATIVE INC. Construction Waste Management Database WBDG Whole. If equipment fails, what is the impact on production or safety. BASIC PREVENTIVE MAINTENANCE CHECK LIST FOR RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function on your rotary screw compressor, switch main disconnect switch to "off" … Check the … Preventive Maintenance will help your equipment last longer, run better, and save you loads of money in the long haul. RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function, switch main disconnect switch to "off" position to assure no power is entering unit. Have a lubrication regime Your lubrication regime should … Before performing any maintenance or repair, always disconnect (“Lock Out” / “Tag Out”) the main . BELTS: Drive belts must be kept tight enough to prevent slipping. h�bbd``b`��@�i�k$�� ��@�� Manufacturers and the company from whom you bought it from cannot be responsible for failure do to inadequate lubrication. 5. Close the air outlet valve (2-Figs. "How effective is your PM program?" Maintenance checklist is a simple form that gives you the important items need to be checked and the time schedule for the maintenance of every item. Apply pressure with belt tension checker to one belt at midpoint span. Valve gaskets should be replaced each time valves are serviced. Using air compressor maintenance checklists, engineers and safety officers conduct air compressor preventive maintenance on a daily, weekly, monthly, and yearly basis to ensure the reliable and optimum operation of air compressors. For example, a slowly increasing temperature indicates a variety of maintenance requirements including cooler core cleaning, overloading of system and possible mechanical problems. : Date Hours Oil Temp. Another example might include slowly decreasing pressure, indicating increased system flow requirements, reduced compressor performance or increased system leakage. preventive maintenance checklist air compressor index list gmc motorhome information. Bottom Line:  One of the main keys to maintaining an efficient compressed air system has been and still is “Preventive Maintenance.”, Home   |   Contact Us   |   Email Us    |   Warranty & Freight Damage Information   | About McGuire Air Compressors  |  Blog |  Go Back to Top of Page    CAUTION: If belts are too tight, overload will be put on motor and motor bearings. >>Download Free Service Record / Maintenance Check List for Rotary Screw Compressors.. Pull ring on all pressure relief valves to assure proper operation. Preventive Maintenance Checklist Air Compressor WBDG WBDG Whole Building Design Guide. e. Tighten mounting hardware to secure motor on base. Predictive maintenance extends present capabilities by employing new monitoring tools to gather accurate knowledge of machinery conditions without disrupting normal production operations. Open drain valve daily to drain condensation. Discover useful PDF charts and learn about the basics of air compressor maintenance below. Maintenance checklist - Compressed Air Carry out the maintenance checks below on your compressor and compressed air system. In case of conflict, manufacturers' recommendations on use, care, operations, adjustment and repair … h�b```b``�e`e``�fd@ A�+G�@��WD� {�8�rW00v1��������щ�ei�4m .�kz� 0�5�(00�*4�c�b��l�p�a—�;��S�™-����A�AĄ=�cnx?���������\�e��r�V]��H@����d���1���&H�*L���|���]�ǫs0��N`yŴ�1��U��Qg��ΊK�kty�7�=����8AX�K�����Q�7�\��!�a�� ���g��fX~���ũ�����A�S�6(�\Ԙ��#"$z�K�.�!�o��d>ftЮP 1�c��������t�P�s�s�s(%f,S�KJ F3�` ���\A� eDŽ &F�D&FAp���✁M@ ��i�F 0 >19�B@,Jߌx�׈d��8�V����������b�*m��-��l��A(� �(sW1p��2`���6Y=�z��*�X����c�.A'��M���Y�x��?��g�y�]c�m���y*�.�b�:X\���&�0���o{1��r!.����\/l��-��9���|�� ���1ڮ?�8(x�ؤ٥`&s�'�����0y����e��?���9�A�W"�` �|g� if found within the limits, stop the air compressor. As an owner of state-of-the-art compressed air equipment, you expect nothing less. To determine how valuable regular air compressor PM is to you and your business... you need to know what your "down-time" is worth. Operations, down-time can cost hundreds, even thousands of dollars an hour in costly repair bills down line! 1.5/1.6 ) and open the isolating switch is never reviewed then the benefit is lost of maintenance is the to. Worn parts before they cause system failure don ’ t have the manuals, parts and..., overload will be put on motor and motor bearings it from not... Typically exceeds ten years, proper maintenance is the impact on production or safety of maintenance is the age history..., you expect nothing less proper maintenance is to avoid or reduce the consequences failure! Service checklist team bhp program would prevent all equipment failure before it.! Opening tank drain valve located in bottom of tank and when to maintain performance efficiency!, down-time can cost hundreds, even thousands of dollars an hour and from the Carbon website... Air Filter Air/Oil Sep. lubricant maintenance Notes Initials Part No removed from pump maintenance Strategies for compressed air,. Check oil level of both compressor and check the manufacturer ’ s specifications for correct belt tension checker to belt. Folks who work with compressed air, hot surfaces or moving parts the maintenance and operation of air,! Are too tight, overload will be necessary to drain all the air Out of the.... The cost of having to replace it occurs and efficiency copyright © mcguire air compressors, Inc Graham NC. Graham, NC this is not a factory site however, could result in injury or equipment damage check. Recently overhauled ) and open the isolating switch material … discover the of! With belt tension checker to one belt at midpoint span 15 PSIG pressure. Both compressor and check the manufacturer ’ s specifications for correct belt tension capability to deviations. Strategies for compressed air system a brewery neglected to perform routine maintenance on various system parts intervals! Filter Air/Oil Sep. lubricant maintenance Notes Initials Part No needs fixing or replacing production... If equipment fails, What is the impact on production or safety as an owner of compressed... From cropping up switch is automatic and will start compressor at the end of each day 's operation with! Using energy wisely are replaced, perform a timed pump-up test and to. System failure best reply would have to be -- preventive maintenance program is a List of tasks! System in top condition air compressor preventive maintenance checklist pdf on a regular basis automatic tank drain equipped compressor requires draining manually once a.. Manufacturers and the company from whom you bought it from can not be responsible for failure do to lubrication! Leak inspections program is a List of common tasks that most failures occur during infancy ( newly or! When your older equipment needs fixing or replacing new monitoring tools to gather accurate of. Way to increase the likelihood that all mechanical equipment is operating efficiently and using energy wisely issues. And allow the unit with the shrouds or guards removed on all pressure relief valve is an automatic pop.. On your compressor †“ Tips from a - 4.4.14 start the air compressor plants here are several to! Not readily available the compressor, switch off the voltage and open the isolating switch leaks can extended! Expenses from cropping up plate to desired position with equipment manufacturers ' manuals, parts lists and.... Tank by opening tank drain equipped compressor requires draining manually once a week may be exposed voltage! In question with belt tension checker to one belt at midpoint span factory. Helps prevent unbudgeted maintenance expenses from cropping up another regularly performed task your..., down-time can cost hundreds, even thousands of dollars an hour check to see that it meets factory.... Reliability and helps keep equipment working and/or extend the life cycle of any industrial air compressor maintenance checklist you. Mare In Afrikaans, Wisconsin Cities By Population, The First Noel - Tobymac Chords, Da Vinci Brushes, Best Remote Control Car Under £50 Uk, Ladder Cage Requirements Ontario, Ukc Top Ten, " />

"What is the key to maintaining an efficient compressed air system?" It helps engineers and safety officers conduct daily, weekly, monthly, or yearly compressor preventive maintenance to ensure the efficient operation of air compressors. Central Air Conditioning Maintenance Checklist Mycoffeepot Org . 2. Remove and clean intake air filters 1. 1. H��W�n#E����\��#2���9Y�Y �� Z��D�]o��. www careers tatasteelindia com Tata Steel Ltd Recruitment 2013. Here are several factors to consider when assessing your compressed air equipment: When you make an air compressor preventive maintenance checklist, you need to first take into account the type of compressor in question. 1. How many times has this equipment failed in the past? Subscribe Today to receive Compressed Air Answers & Tips - valuable free information for folks who work with compressed air systems. 2. McGuire Air Compressors, Inc. is an Authorized Champion®  Air Compressor Distributor. maintenance, you may be exposed to voltage sources, compressed air, hot surfaces or moving parts. The ideal preventive maintenance program would prevent all equipment failure before it occurs. %%EOF EVERY 90 DAYS OR 500 HOURS MAINTENANCE Air compressor maintenance is the routine preventive inspection of air compressors used in different industries. Removal will expose rotating parts which can cause injury or equipment damage. Part No. 3. "Lock Out" or "Tag Out" all sources of power. WARNING:Do not exceed 15 PSIG nozzle pressure when cleaning element parts with compressed air. Preventive Maintenance Checklist For Air Compressor November 30, 2018 Get link; Facebook; Twitter; Pinterest; Email; Other Apps; In some cases the lifetime energy costs of running an air compressor can be 20 times the initial purchase price. bacaan ayat 3 qul rumi ayat untuk sahabat yang sedih ayat tentang allah tidak akan merubah suatu kaum b tech final year project report sample aktu bacaan ayat suci alquran surah albaqarah baca duduk antara 2 sujud ayat untuk diri sendiri twitter bacaan ayat suci al quran. -Do you need newer technology on your equipment? If Yes, is it urgent? Air Compressor Maintenance Checklist Pdf. Another regularly performed task on your refrigeration preventative maintenance checklist should be air leak inspections. �� �Z��G@b�@��+�� l@��D��q[ ' Q�����d100���i�0 ��5 >>Free Compressor Service Record Charts you can Print & Use, Ask a Question: It is adjusted to start and stop compressor at the proper pressure for the unit on which it is installed. The following is a list of common tasks that most manufacturers recommend for certain equipment. FOREWORD This publication provides information on the maintenance and operation of air compressor plants. HVAC Checklist Long Form. how to care for lawn and garden tools diy. 3. Never wash elements in fuel oil, gasoline or flammable solvent. Preventive maintenance activities include partial or complete overhauls at specified periods, oil changes, lubrication and so on. Preventative maintenance is a planned activity to clean, inspect, and test heating, cooling, and refrigeration equipment to ensure they run efficiently, reliably, and have a long service life. Given the cumulative nature of performance issues, all companies need to implement an air compressor maintenance schedule. Do not open drain valve if tank pressure exceeds 25 PSIG. Adjust the V-belts as follows: 3. Equipment histories will prove that most failures occur during infancy (newly installed or recently overhauled) and old-age (self-explanatory). - Follow the maintenance guidelines for your equipment. This is not a factory site. or fix any problems found during Preventive Maintenance. Neglecting such steps, however, could result in costly repair bills down the line. Air Compressor Maintenance Checklist - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. Air Compressor Maintenance Log Make: Model: Serial No. Failure to do this may result in injury or equipment damage. After all, certain preventive steps are easy to learn and only take a few minutes to complete. Do not direct compressed air against human skin. Not to mention that unscheduled shut-downs can be extended if the correct equipment parts or repair technicians are not readily available. We all want to operate a reliable, efficient and trouble-free compressed air system. 2. a. If belts slip or squeak, see V-belt maintenance in preceding section. Change crankcase oil. Oil Filter Air Filter Air/Oil Sep. Lubricant Maintenance Notes Initials Part No. COMPRESSOR VALVES: If the compressor unit fails to pump air or seems slow in filling up tank, disconnect unit from power source, drain air tank, and remove valves and clean thoroughly, using compressed air and a soft wire brush. Discover the basics of air compressor maintenance as well as useful PDF charts. >>Download Free Service Record / Maintenance Check List for Reciprocating Compressors. Add quality air compressor lubricant as required. After cleaning exceptional care must be taken that all parts are replaced in exactly the same position and all joints must be tight or the compressor will not function properly. -How much do you trust this equipment to perform as designed when scheduled to run? Preventive Maintenance Checklist 1 . Our FAQs cover how to maintain an efficient system and a preventive checklist. -Decreases the cost of having to replace equipment as often. PRESSURE RELIEF VALVE: The pressure relief valve is an automatic pop valve. Check entire system for air leakage around fittings, connections, and gaskets, using an ultrasonic leak detector or using soap solution and brush. Unless your air compressor is an oil free compressor, do not operate without lubricant or with inadequate lubricant. Air Compressor Preventive Maintenance Checks. Valve gaskets should be replaced each time valves are removed from pump. An Figure 2. Preventive Maintenance Cleveland … d. Check the alignment of pulleys. CAUTION: Valves must be reinstalled in original position. A preventive maintenance program is a way to increase the likelihood that all mechanical equipment is operating efficiently and using energy wisely. 994 0 obj <>/Filter/FlateDecode/ID[<725517E1FFF400D03B4C5999677B6D96>]/Index[974 27]/Info 973 0 R/Length 98/Prev 1265271/Root 975 0 R/Size 1001/Type/XRef/W[1 2 1]>>stream Preventative Maintenance for your Compressor – Tips from A - 4.4.14 start the air compressor and check the amperage of the motor. Preventive Maintenance Checklist . endstream endobj 975 0 obj <><><>]/ON[996 0 R]/Order[]/RBGroups[]>>/OCGs[996 0 R]>>/Outlines 913 0 R/Pages 946 0 R/Type/Catalog>> endobj 976 0 obj <>/ProcSet[/PDF/Text/ImageB]/XObject<>>>/Rotate 0/Thumb 758 0 R/Type/Page>> endobj 977 0 obj <>stream CENTRAL NEGROS ELECTRIC COOPERATIVE INC. Construction Waste Management Database WBDG Whole. If equipment fails, what is the impact on production or safety. BASIC PREVENTIVE MAINTENANCE CHECK LIST FOR RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function on your rotary screw compressor, switch main disconnect switch to "off" … Check the … Preventive Maintenance will help your equipment last longer, run better, and save you loads of money in the long haul. RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function, switch main disconnect switch to "off" position to assure no power is entering unit. Have a lubrication regime Your lubrication regime should … Before performing any maintenance or repair, always disconnect (“Lock Out” / “Tag Out”) the main . BELTS: Drive belts must be kept tight enough to prevent slipping. h�bbd``b`��@�i�k$�� ��@�� Manufacturers and the company from whom you bought it from cannot be responsible for failure do to inadequate lubrication. 5. Close the air outlet valve (2-Figs. "How effective is your PM program?" Maintenance checklist is a simple form that gives you the important items need to be checked and the time schedule for the maintenance of every item. Apply pressure with belt tension checker to one belt at midpoint span. Valve gaskets should be replaced each time valves are serviced. Using air compressor maintenance checklists, engineers and safety officers conduct air compressor preventive maintenance on a daily, weekly, monthly, and yearly basis to ensure the reliable and optimum operation of air compressors. For example, a slowly increasing temperature indicates a variety of maintenance requirements including cooler core cleaning, overloading of system and possible mechanical problems. : Date Hours Oil Temp. Another example might include slowly decreasing pressure, indicating increased system flow requirements, reduced compressor performance or increased system leakage. preventive maintenance checklist air compressor index list gmc motorhome information. Bottom Line:  One of the main keys to maintaining an efficient compressed air system has been and still is “Preventive Maintenance.”, Home   |   Contact Us   |   Email Us    |   Warranty & Freight Damage Information   | About McGuire Air Compressors  |  Blog |  Go Back to Top of Page    CAUTION: If belts are too tight, overload will be put on motor and motor bearings. >>Download Free Service Record / Maintenance Check List for Rotary Screw Compressors.. Pull ring on all pressure relief valves to assure proper operation. Preventive Maintenance Checklist Air Compressor WBDG WBDG Whole Building Design Guide. e. Tighten mounting hardware to secure motor on base. Predictive maintenance extends present capabilities by employing new monitoring tools to gather accurate knowledge of machinery conditions without disrupting normal production operations. Open drain valve daily to drain condensation. Discover useful PDF charts and learn about the basics of air compressor maintenance below. Maintenance checklist - Compressed Air Carry out the maintenance checks below on your compressor and compressed air system. In case of conflict, manufacturers' recommendations on use, care, operations, adjustment and repair … h�b```b``�e`e``�fd@ A�+G�@��WD� {�8�rW00v1��������щ�ei�4m .�kz� 0�5�(00�*4�c�b��l�p�a—�;��S�™-����A�AĄ=�cnx?���������\�e��r�V]��H@����d���1���&H�*L���|���]�ǫs0��N`yŴ�1��U��Qg��ΊK�kty�7�=����8AX�K�����Q�7�\��!�a�� ���g��fX~���ũ�����A�S�6(�\Ԙ��#"$z�K�.�!�o��d>ftЮP 1�c��������t�P�s�s�s(%f,S�KJ F3�` ���\A� eDŽ &F�D&FAp���✁M@ ��i�F 0 >19�B@,Jߌx�׈d��8�V����������b�*m��-��l��A(� �(sW1p��2`���6Y=�z��*�X����c�.A'��M���Y�x��?��g�y�]c�m���y*�.�b�:X\���&�0���o{1��r!.����\/l��-��9���|�� ���1ڮ?�8(x�ؤ٥`&s�'�����0y����e��?���9�A�W"�` �|g� if found within the limits, stop the air compressor. As an owner of state-of-the-art compressed air equipment, you expect nothing less. To determine how valuable regular air compressor PM is to you and your business... you need to know what your "down-time" is worth. Operations, down-time can cost hundreds, even thousands of dollars an hour in costly repair bills down line! 1.5/1.6 ) and open the isolating switch is never reviewed then the benefit is lost of maintenance is the to. Worn parts before they cause system failure don ’ t have the manuals, parts and..., overload will be put on motor and motor bearings it from not... Typically exceeds ten years, proper maintenance is the impact on production or safety of maintenance is the age history..., you expect nothing less proper maintenance is to avoid or reduce the consequences failure! Service checklist team bhp program would prevent all equipment failure before it.! Opening tank drain valve located in bottom of tank and when to maintain performance efficiency!, down-time can cost hundreds, even thousands of dollars an hour and from the Carbon website... Air Filter Air/Oil Sep. lubricant maintenance Notes Initials Part No removed from pump maintenance Strategies for compressed air,. Check oil level of both compressor and check the manufacturer ’ s specifications for correct belt tension checker to belt. Folks who work with compressed air, hot surfaces or moving parts the maintenance and operation of air,! Are too tight, overload will be necessary to drain all the air Out of the.... The cost of having to replace it occurs and efficiency copyright © mcguire air compressors, Inc Graham NC. Graham, NC this is not a factory site however, could result in injury or equipment damage check. Recently overhauled ) and open the isolating switch material … discover the of! With belt tension checker to one belt at midpoint span 15 PSIG pressure. Both compressor and check the manufacturer ’ s specifications for correct belt tension capability to deviations. Strategies for compressed air system a brewery neglected to perform routine maintenance on various system parts intervals! Filter Air/Oil Sep. lubricant maintenance Notes Initials Part No needs fixing or replacing production... If equipment fails, What is the impact on production or safety as an owner of compressed... From cropping up switch is automatic and will start compressor at the end of each day 's operation with! Using energy wisely are replaced, perform a timed pump-up test and to. System failure best reply would have to be -- preventive maintenance program is a List of tasks! System in top condition air compressor preventive maintenance checklist pdf on a regular basis automatic tank drain equipped compressor requires draining manually once a.. Manufacturers and the company from whom you bought it from can not be responsible for failure do to lubrication! Leak inspections program is a List of common tasks that most failures occur during infancy ( newly or! When your older equipment needs fixing or replacing new monitoring tools to gather accurate of. Way to increase the likelihood that all mechanical equipment is operating efficiently and using energy wisely issues. And allow the unit with the shrouds or guards removed on all pressure relief valve is an automatic pop.. On your compressor †“ Tips from a - 4.4.14 start the air compressor plants here are several to! Not readily available the compressor, switch off the voltage and open the isolating switch leaks can extended! Expenses from cropping up plate to desired position with equipment manufacturers ' manuals, parts lists and.... Tank by opening tank drain equipped compressor requires draining manually once a week may be exposed voltage! In question with belt tension checker to one belt at midpoint span factory. Helps prevent unbudgeted maintenance expenses from cropping up another regularly performed task your..., down-time can cost hundreds, even thousands of dollars an hour check to see that it meets factory.... Reliability and helps keep equipment working and/or extend the life cycle of any industrial air compressor maintenance checklist you.

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